Note: The job is a remote job and is open to candidates in USA. Collins Aerospace is a leader in technologically advanced solutions for the aerospace and defense industry, seeking a highly skilled Senior FEA Engineer to join their Vision Systems and Sensors team. In this role, you will conduct advanced finite element analysis to support the design and optimization of avionics sensor systems, collaborating with cross-functional teams to ensure compliance with aerospace standards.

Responsibilities

• Perform detailed finite element analysis (FEA) to evaluate structural, thermal, and dynamic behavior of avionics sensor components and systems
• Develop, calibrate, and validate simulation models to ensure accurate prediction of sensor performance under various operational and environmental conditions
• Support the design optimization of sensor housing and internal components to meet stringent aerospace requirements
• Provide technical input into the evaluation of materials and manufacturing processes to enhance sensor durability and reduce weight
• Collaborate with engineering, manufacturing, and testing teams to ensure sensor designs meet program requirements and customer expectations
• Interpret analysis results and provide actionable recommendations to improve product performance, reliability, and lifecycle
• Ensure alignment with aerospace industry standards (e.g., DO-160, MIL-STD-810) and internal quality processes
• Prepare detailed documentation of analysis methods, results, and design recommendations for both internal and external stakeholders
• Mentor junior engineers within the Avionics Sensors organization

Skills

• Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and minimum 5 years prior relevant experience or an Advanced Degree in a related field and minimum 3 years of experience
• Demonstrated professional experience communicating in English (verbal and written)
• U.S. citizenship is required, as only U.S. citizens are authorized to access information under this program/contract
• Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, or a related field
• Experience in finite element analysis, with a focus on aerospace or sensor systems
• Advanced proficiency in FEA tools such as ANSYS, Abaqus, or similar software
• Strong understanding of structural mechanics, thermal analysis, and material properties relevant to avionics applications
• Familiarity with CAD tools and ability to collaborate on design iterations
• Knowledge of aerospace and defense industry standards, including environmental testing standards (e.g., DO-160)
• Experience analyzing and optimizing sensor systems or similar electronics in aerospace applications
• Familiarity with fatigue analysis, vibration testing, and thermal management challenges specific to avionics sensors
• Experience with composite materials and lightweight design

Benefits

• Medical, dental, and vision insurance
• Three weeks of vacation for newly hired employees
• Generous 401(k) plan that includes employer matching funds
• Participation in the Employee Scholar Program (ESP)
• Life insurance and disability coverage
• Employee Assistance Plan, including up to 8 free counseling sessions.
• And more!

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